Medical / Pharma

Automotive Automotive

Applications > Automotive

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SISE Automotive solutions can cope with the industry’s special requirements for large numbers of high-power heating zones. Preheating systems and Sequential Valve Gate Control are very widely used, as well as production rates requiring relatively low mold temperatures

Target processes and products: Manufacturing large parts and esthetically important interior and exterior components like bumpers, fenders, dashboards, door panels…
 

Special features

  • Esthetically important parts
  • Highly standardized safety-critical components
  • Great diversity of materials (polypropylene, GTX, crushed plastic, &c.) according to the part’s intended use
  • SMED: quick model changes

Technical specificities

  • Bi-material injection
  • Security/alarm convergence
  • Fairly long injection cycles
  • Global diagnosis for rapid changeovers
 

SISE advantages

  • Tool safety enhanced by the use of multiple ramps soft starts and SISE’s Moldscan, PTI and Real-time Foreign Matter Infiltration Detection
  • Hot Runner Control managed by the new version of the high-performance Permanent Self Tuning software designed and developed by SISE, which continuously recalculates the best settings for each zone, instantly responding to any changes in process parameters.
  • Scrap rate reduction and seam control with SISE’s Sequential Valve Gate Control and in-mold sensors
  • Convergence of administrative and technical production data.
  • Perfect mold heat control ensuring component quality and reduced cycle times.

SISE Automotive Solutions

SISE has specially developed the following solutions for Automotive applications :

Composites Composites

Applications > Composites

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SISE Composites solutions cope with the specific demands of value-added part manufacturing for the fast-growing aircraft, shipbuilding, automotive, leisure and medical equipment industries as well as the custom parts sector. The various procedures involved call for a range of water or oil high-temperature controllers, as well as automatic central monitoring of the various application settings.

Target processes and products: Manufacturing of large or medium-sized, lightweight, extremely robust parts like aircraft doors and wing spars, shock absorbers, vehicle decks and stiffeners, skis, rackets, bike rims and frames, medical prostheses and electric units…

Production cycles for items in composites are also at the heart of SISE’s R&D partnerships with innovation centers, big manufacturers, technology research institutes and research labs in Europe and world-wide.
 

Special features

  • Cure cycles
  • Low production rates
  • High heating power
  • Value-added end products

Technical specificities

  • Materials are constantly evolving
  • Many different procedures: RTM, Infusion, Pultrusion, Compression…
  • Cycles are long to very long
 

SISE advantages

  • Wide range of water and oïl temp controllers, up to 200kW as standard
  • EXCLUSIVE TO SISE: Highly innovative TPC - Electrically Heated Tube technology
  • SISE’s ability to respond to specific requirements, designing and completing turnkey projects
  • SISE’s ability to work collaboratively with international R&D programs run by cluster networks, clusters and research centers

SISE Composites Solutions

SISE has specifically developed the following SISE Composite Solutions :

OTHER APPLICATIONS


SISE products are also designed for applications in specific sectors where temperature control is essential, like the petrochemical, chemical, nuclear and food industries.

SISE also designs custom skids for the operation of industrial facilities.

Medical Medical

Applications > Medical

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SISE Medical solutions cope with the specific constraints of manufacturing items for the medical and pharmaceutical sectors, which require multiple low-power heating zones, quality control and certification of the production process.

Manufacturing of small parts: medical devices, syringes, bottles, catheters, Petri dishes, infusion systems, insulin pumps, single-use products…
 

Special features

  • Critical mold heating constraints
  • Sensitive high-tech materials
  • Batch tracking and batch management
  • Tooling is complex and costly

Technical specificities

  • Bi-material injection
  • Fairly short cycles
  • High reproducibility
 

SISE advantages

  • The MV3 Series uses the new version of the high-performance Permanent Self Tuning control software designed and developed by SISE, which continuously recalculates the control settings for each zone, instantly responding to any changes in process parameters
  • In particular the Moldscan application flags infiltration and/or probe degradation problems like pinches and discontinuities
  • Uninterrupted production with back-up probes (zone-slaving)
  • Perfect mold heat control ensuring component quality and reduced cycle times.

SISE Medical Solutions

SISE has specifically developed the following Medical Solutions :
  • The MV3, S, M, L and XL Series Multizone Range of Hot Runner Temperature Controllers, offering multiple zones (from 24 to 336), and rapid heat-up at 150W to 1000W of heating power per zone.
  • The Atmospheric-pressure water range of SISE Mold Temperature Controllers guarantee stable uniform temperatures, a suitable pressure/high flow rate ratio, and an optimal cooling capacity for low temperatures : 95E 6/9 S4, 95E 18 IE3
  • PSP Expert and Easy’PSP data acquisition systems allow continuous control of processes, including detection of incomplete items and real-time calculation of the relevant indicators.
  • M.E.S CYCLADES production monitoring sees to the supervision of production times and quantities :
    • Quality and tracking control of products for use in clean rooms
    • Item counting suitable for order quantities
    • Labeling with batch number, production date and time

In the near future M.E.S. CYCLADES will offer full tracking as well as technical manufacturing data.

M.E.S. CYCLADES Option : for control of the manufacturing of certain medical devices requiring assembly, M.E.S CYCLADES offers a "special clean room" manual assembly option using interactive touchscreens.

Packaging Packaging

Applications > Packaging

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SISE Packaging solutions cope with the specific constraints of making items for packaging and sealing. These require multiple low-power heating zones, active control of mold heat-up (smart ramps), and automatic central monitoring of the various application settings and heating zone characteristics.

Target processes and products: Manufacture small items such as water bottle caps, perfume or shampoo bottles, food trays…
 

Special features

  • Wide variety of materials
  • Wide range of part thicknesses
  • Innovative end products

Technical specificities

  • Wide variety of materials
  • Molds can be very complex
  • Multi-injection, overmolding…
  • Fairly short cycles
 

SISE advantages

  • The MV3 Series uses the new version of the high-performance Permanent Self Tuning control software designed and developed by SISE, which continuously recalculates the control settings for each zone, instantly responding to any changes in process parameters
  • In particular the MOLDSCAN application flags infiltration and/or probe degradation problems like pinches and discontinuities
  • Uninterrupted production with back-up probes
  • Mold malfunctions can be detected by electrical diagnosis before/during production

SISE Packaging Solutions

SISE has the following solutions specially developed for Packaging :
  • The MV3, S, M, L and XL Series Multizone Range Hot Runner Temperature Controllers offering multiple zones (from 24 to 336), and rapid heat-up at 150W to 1000W of heating power per zone.
  • The Atmospheric-pressure water range of SISE Mold Temperature Controllers guarantee stable uniform temperatures, a suitable pressure/high flow rate ratio, and an optimal cooling capacity for low temperatures : 95E 6/9 S4, 95E 18 IE3
  • PSP Expert and Easy’PSP data acquisition systems allow continuous control of processes, including detection of incomplete items and real-time calculation of the relevant indicators.
  • M.E.S CYCLADES production monitoring sees to the supervision of production times and quantities. In the near future M.E.S. CYCLADES will offer full tracking as well as technical manufacturing data.

Technical Technical

Applications > Technical

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SISE Technical solutions cope with the specific constraints of manufacturing special parts for computer hardware, radios and TVs, household appliances, electrical devices, toys, leisure equipment, &c. which usually require a limited number of medium-power zones and use sensitive high-tech materials. This calls for smart ramps for active control of mold heat-up, as well as automatic central monitoring of the various application settings and heating zone characteristics.

SISE Technical solutions are particularly suitable for the "Piano Black" finish which has a great number of applications here and in the automotive industry.

Target processes and products: Manufacturing of medium size parts capable of withstanding high temperatures or pressures: bezels for TV, monitor and tablet screens, air inlet piping, power tools, connectors, circuit breakers, toys, food processors, irons, coffee makers…
 

Special features

  • Tooling is complex and costly
  • Technical materials are costly and require special treatment
  • High molding temperatures

Technical specificities

  • Bi-material injection
  • Central overall safety control
  • Simplified tool start-up scenarios with automated Boost and Stand-by features.
 

SISE advantages

  • Special « Piano Black » finish thanks to the Heat&Cool (water or oil) systems
  • Tool safety due to multiple soft starts and the MOLDSCAN, PTI and Real-time Foreign Matter Infiltration Detection features.
  • Hot Runner Control managed by the new version of the high-performance Permanent Self Tuning software designed and developed by SISE, which continuously recalculates the best settings for each zone, instantly responding to any changes in process parameters.
  • Wide range of Atmospheric-Pressure Water, Pressurized Water and oil-based temperature controllers
  • Tracking and recording of production and process data with M.E.S. Cyclade and PSP
  • Caters to the needs of value-added niche markets
  • Readily adaptable to existing molds

SISE Technical Solutions

SISE has specifically developed the following Technical Solutions :
  • The 8 Series and World Series Modular Range ,and the MV3, XXS, XS and S Series Multizone Range of Hot Runner Temperature Controllers.
  • Sequential Valve Gate Systems that can precisely and repeatedly control 4 to 36 injection points :
  • SISE Mold Temperature Controllers provide temperatures from 60° to 350° at standard pump flow rates and suitable cooling capacities
  • The Heat&Cool systems needed to produce items that meet demanding specifications for finish or filling: glossy, « Piano Black », thin-wall…
  • SISE data acquisition systems allow continuous control of processes, including detection of incomplete items and sequential control by direct or indirect measurement of cavity pressure and temperature :
  • Production monitoring by M.E.S CYCLADES is suitable for tracking (as required in particular for safety-critical components). M.E.S CYCLADES provides special capabilities for :
    • Monitoring production processes
    • Ensuring quality and tracking control
    • Collecting data during production for safety-critical components
    • Getting figures for Overall Production Effectiveness (OPE) and Overall Equipment Effectiveness (OEE)